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Ask Dale
Ask Dale is a regular column featured in Woodturning Design. Listed below are the questions and Dale's answers from Issue 24.
I’ve just started to turn and have been reading articles both in magazines and on the Internet about letting the wood “speak” to you when designing bowls. My engineering background tells me that this is bunk and that I should have a plan in mind prior to turning. How do you determine what the design of a bowl will be; do you use a paper plan developed prior to turning or does the wood “speak” to you?
Before I begin to turn a bowl, I determine what the bowl will be used for, as this will have an influence on the shape and size of the bowl. When I look at the wood, I assess its potential as well as its limitations. This may be similar to the wood “speaking.” The decisions one makes, considering all the characteristics of the wood, along with the future use of the bowl, will help determine what the bowl looks like as a finished product. Bowls used for storing or serving food are typically turned from common woods, such as maple, ash, beech, or elm. Bowls turned for decorative purposes may have wood selected for color, attractive grain, or burls.

Wood is a wonderful material, and the grain, color, and technique are all important in determining the success of a bowl, but these characteristics should never override the shape of the bowl, as the form of a bowl ensures its survival. Many poor pieces are sold because of spectacular grain, color, or unusual appearance, with the buyer fascinated by one or more of the surface qualities. The reality is that a turner is usually confined by the physical characteristics of the wood, some of which are within the limited control of the turner. For example, a block of wood has physical limitations, such as thickness, width, and length, and may well have other restrictions, such as bark areas, beetle infestation, knots of decay, or cracks. Any or all of these limitations may affect the shape or dimension of the bowl.

A basic problem in bowl turning is determining the height of the bowl compared to the diameter of the bowl. A good method to design a pleasing shape is to take a piece of paper and lay out the dimensions of the bowl blank. Make a paper pattern from the sketch and cut it out. This will give you a good idea of the shape of a bowl turned to these dimensions. Make any changes necessary and draw a new pattern. The height of the bowl will be in the area of 30% to 40% of the diameter. For example, a small bowl may be 4" high and 10" or so in diameter. A larger bowl, 5" high and 15" in diameter, will have the ratio of about 33% height compared to diameter.

Utilitarian bowls require a base diameter equal to about one-third of the overall diameter to provide stability during use, while decorative bowls can have a base as small as you like.
Does microwaving rough bowl blanks work for all species of wood or just a select few? What would be a good “recipe” to follow if I wanted to try this technique?

I am not aware of any “formula or recipe” for drying wood in the microwave oven. However, information is available on the Internet, but suggested procedures are quite variable. In general, it seems that the best results are obtained when roughed-out bowls, with a wall thickness of about 1", are turned from green wood and “dried” in the microwave.

Since every species of wood is distinctive, and will react a little differently, use caution, particularly when starting. Trial-and-error is a good teacher, but I would suggest initially trying lower settings with shorter periods of time. The microwave process dries wood from the inside out, and we can’t see what is happening in the inside of the wood; so, I would advise lower settings, short periods of microwaving, and longer times between cycles. The wood should feel hot when it is removed from the microwave. Some woods are more prone to checking, with dense, close-grained woods more difficult to dry than open-grained woods, such as ash or elm.

Place the bowl in a plastic bag. This will help keep the oven clean. Set the microwave to a medium power, set the timer to three minutes, and turn on the microwave. Watch the bag, and when it fills with steam, turn off the microwave and remove the bag from the oven. The wood should be hot. Place a paper towel over the wood and let it set for about five minutes until it is cool. Repeat the cycle. When the wood feels dry after the cooling period, set it aside for a day or two, and let the piece return to its equalibrium moisture content (EMC).

Most pieces will take at least three cycles, while thicker pieces may need several more sessions in the microwave. Oven drying will not hurt the wood, but is a waste of time and electricity.

I know there have been many questions about drying wood, which is such an ongoing challenge to turners. When I make bowls, I use the usual procedure: I turn green and thick, allow them to dry for a few months, and then re-turn for final sanding and finishing. Recently, however, I have been asked to make a number of lamp bases about 5" in diameter and 7" to 9" tall. They need to be completely dry and are not to be laminated from flat stock nor hollowed out; all that is needed is a 3/8" hole all the way through, plus a hole near the bottom for the cord. I have quite a few branches in the 6"- to 8"-diameter range, but don’t know how—and even if—I can dry the wood without it checking severely. Can it be done, and if so, do you have any suggestions?

Drying wood in the round is always a problem, whether it be small tree trunks or branch wood. Depending on the wood, it can usually be dried in the round up to 6" in diameter. Beyond that, shrinkage frequently causes vertical checks. Are small checks acceptable or does each piece have to be flawless? Some woods are quite easy to dry in the round, usually open-grained woods, such as ash, elm, and catalpa. Other close-grained woods, such as maple and fruitwoods, are more difficult to dry in the round. I have also found that dead standing trees can provide good round wood, particularly if they have been dead for a year or two. Wood for a lamp project does not have to be kiln dried to 6%–8% moisture content. For a lamp project, moisture content can be from 15% to 20%, and still make a nice lamp without cracking. Just be sure the end grain is well sealed—top and bottom.

Another option is to cut off a section of a large log to get the required vertical dimension, then cut the number of pieces needed, being sure to keep the pith out of the blocks. These blocks could be circled out on a bandsaw or rough-cut with a chain saw.

Is there a formula to determine how long the handle of a tool must be when reaching over the tool rest with a gouge and/or a scraper? I recently watched a demo at a club I visited while on vacation, and the speaker mentioned that if your gouge is hanging over the tool rest 4", you have to have “X” inches of handle to counteract the leverage and that even more was needed when using a scraper. Can you enlighten me?

Although most high-speed steel lathe gouges are machined from round bar stock and have long blades, this does not mean they are designed to reach long distances over the tool rest. The tables below offer recommended maximum reach distances for each size and type of gouge. Exceeding these recommended distances may result in a broken tool and serious injury.

The length of a tool handle should be at least five times the maximum distance you intend to reach beyond the tool rest. This will ensure you have the needed leverage for proper tool control. For example, for a maximum reach of 3" over the rest, your handle should be at least 15" in length.

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