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| Ask Dale is a regular
column featured in Woodturning Design. Listed below are the questions
and Dale's answers from Issue 22. |
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I just purchased two Henry Taylor tools and have the following questions: How do I sharpen my new spear point scraper and 3/8" x 3/4" square point scraper? I have been using the spear point “out of the box” with pretty good results on the exterior of bowls, but know it will get dull soon. I haven’t used the square point yet. Also, do I need a burr on either tool? |
Both of these tools are scrapers and need to be sharpened by being held against the sharpening wheel with the full bevel in contact with the wheel, being careful to maintain the original shape. The wheel will leave a light burr on the top edge of the scraper. The burr is what does the cutting, and when the burr is worn off, the tool is dull and needs to be resharpened. The spear point scraper and the square point scraper are sharpened in a similar manner.
When using the scraper, manipulate the tool so the longer face of the beveled blade is up, with the handle slightly above the height of the cutting tip. This position is called the “trailing position” and helps prevent nasty catches. As these are scraping tools, the bevel does not rub against the work. These tools work best when a surface is being smoothed without removing too much stock. |
| What makes a lathe tailstock “self-ejecting,” that is, winding back the handwheel on the tailstock quill causes the live center to “pop out” and release? My Jet mini lathe will eject centers, but my larger Nova 3000 lathe will not. Our club-owned Powermatic 3520 will eject centers as long as the tapers are over 2-1/2" long, but not shorter ones, such as ones supplied with mini lathes (approximately 2-1/4" long). A tailstock that will self-eject the center is a real advantage, so why don’t all lathes have this characteristic, and how does the prospective buyer determine if a lathe has this feature before purchase? |
On a self-ejecting lathe, a mechanism called a lead screw is fixed inside the tailstock quill. The handwheel on the tailstock can be turned clockwise or counterclockwise, thus advancing or retracting the quill. The quill must be advanced far enough to accept an accessory, usually a revolving center, without the center contacting the lead screw. To remove the center, turn the handwheel the opposite way and the quill will reverse into the tailstock, causing the center to contact the lead screw and be pushed out of the quill. In some cases, the Morse taper center may be too long to seat in the quill without contacting the lead screw, and the center will need to be shortened. In other cases, the center may be too short to contact the lead screw and will not eject when the quill is fully retracted. In this case, the accessory center will need to be replaced with one with a longer Morse taper.
A prospective buyer should read the literature supplied with the lathe to determine if the lathe is self-ejecting or not. If no literature is available, shine a light into the tailstock and see if the opening goes all the way through. If the light shines through the tailstock, it is not self-ejecting. Such a lathe has a hollow tailstock, and this can be an advantage. Some operations, such as drilling lamp bases from top to bottom so a cord can be inserted, are easily accomplished with a 3/8" long drill or lamp auger inserted through the end of the tailstock and with the lathe slowly spinning the lamp base. Other operations may also require a hollow tailstock. A lathe with a hollow tailstock will require a knockout rod, which can be inserted into the right end of the tailstock and used to pop the revolving center or other accessory loose from the tailstock quill. Be sure to catch the accessory in your hand. Don’t let it fall on the lathe bed or the floor, because the accessory, such as a revolving center, may be damaged.
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I recently purchased a three-wheel buffing system for finishing my turnings. I expected there to be some information about the process and the compounds, but the only instructions were in regard to how to assemble the wheels and a few brief paragraphs on “charging” them. I have experimented with the system and am impressed with the finish it leaves on the pieces. However, I also got an enormous amount of wheel “fluff” thrown all over me, to the point that it looked like someone had sheared a sheep in my garage. Could you please give an overview of how to use the system in the most effective way? I would appreciate it if you would include the answers to the following questions:
- At what speed should the wheels turn?
- How do you know if you have the correct amount of compound on the wheels?
- How does this process compare with other finishes in regard to durability; i.e., is this system appropriate to use for pens that will get a lot of use?
- Are there any hazards to using the Tripoli and White Diamond?
- How do I get the wheels to stop throwing out fluff?
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I will assume you purchased a three-wheel buffing system, similar to the Beall Wood Buff System. A buffing system’s primary use is to produce a final finish using abrasive compounds and buffing wheels. This system is most effective on polishing turnings which have been sanded to a fine surface quality, usually to 320 or 400 grit, and have had an application of polymerizing oil or a surface finish, such as lacquer, urethane, or similar material. A buffed surface on raw wood will not usually produce a quality finish. Oil finishes need time to polymerize and harden prior to the buffing sequence. Buffing is also very effective in producing satin or high-gloss finishes on plastics or resin-impregnated woods.
The buffing wheels used in the system include muslin or linen wheels, which have the plies sewn together, making the wheel quite firm and aggressive. This wheel is “charged” with the Tripoli compound and runs at 1725 RPM, or 3450 if run on a polishing unit. If the wheel is run on a variable-speed lathe, speeds can be varied considerably. However, higher speeds are more aggressive and lighter pressure needs to be applied.
When compound is applied to the wheel, just apply enough to distribute a thin layer on the surface of the wheel. Thin applications applied frequently are more effective than heavy applications. The buffing process is not a finish by itself, but is used to smooth and polish an existing surface or finish.
The second wheel is a combination of linen or muslin and cotton, and is used with White Diamond compound. This wheel should remove any residue of the Tripoli and does the final polishing. Typically, the White Diamond will produce a surface which looks polished, but the all-flannel wheel and carnauba wax will really bring out the shine and luster, which is the final finish and third wheel.
Whether or not a buffed finish will stand up to a lot of use depends on the finish or material applied prior to
buffing. Buffing may bring out the sheen or surface appearance, but will not extend the life of the finish to a great extent. Buffing will not significantly extend the use of pens or other products. It will brighten and restore the sheen or patina on the surface of the pens.
Tripoli and White Diamond are basically inert products, but I would suggest that the turner use a quality face mask and avoid breathing dust particles from the cloth wheels or the abrasives.
Fluff thrown from the wheel is a problem with a new, loose flannel wheel and will diminish as the wheel is used. In the meantime, use the flannel wheel at a lower speed, and wear a dust mask. |
| I have a friend who recently opened a barber shop, so I made him a shaving mug for display purposes only. His father-in-law saw it and would like one that he could really use. My problem is, with the mug being exposed to so much water, I am at a loss as to what to use to seal it. I thought about a stainless liner and making it similar to the coffee mug article by Malcolm Tibbetts in the AAW Journal, but have not been able to locate a mug of appropriate size. If you have any suggestions as to a good sealer, or an alternative idea, it would be greatly appreciated. |
From reading your question, it’s obvious you have made a shaving mug of suitable size and proportion. I would suggest that you make another mug, hollow it out, and sand the mug inside and out as much as you can, while leaving the mug attached to the faceplate. A good way to finish the inside of the mug is with a two-part epoxy mix. I suggest using the type which has a working time of twenty minutes and reaches full strength in six to eight hours. There is a quicker setting epoxy, but it never gets as hard as the slower setting material. The epoxy finish should be applied inside the mug in a heavy, even coat. If your lathe is a variable speed and will reduce to a very slow rotation speed, leave the mug on the faceplate, put the faceplate and mug on the spindle, and turn on the lathe at its slowest speed, probably 10 RPM. The rotation will cause the epoxy to be distributed evenly around the inside of the mug. Try to coat the rim of the mug with epoxy also. As soon as the epoxy mixture sets, the lathe can be turned off and the mug allowed to set overnight. From then on, the mug can be sanded and polished inside, the outside finish applied, and the base turned and finished. Be sure to sign your work.
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